Solution
GMP-Compliant Vacuum Emulsifying Mixer Solutions for Pharmaceutical Manufacturers
As the official drafting authority for China’s National Industry Standards for Pharmaceutical Vacuum Emulsifiers, we go beyond simple emulsifing and mixing.
We engineer systems that prioritize sterility, dosage precision, and full data traceability.
Pharmaceutical Emulsification Expertise
How We Slove Pharmaceutical Production Challenges
To solve instability issues, our systems utilize advanced triple-action high-shear technology. We refine droplets and particles to a golden distribution range of 1–2μm, ensuring the API is distributed with micron-level uniformity for optimal absorption.
To eliminate contamination risks, we employ a Zero-Dead-Leg design philosophy. All product-contact surfaces are mirror-polished to Ra ≤ 0.4μm. Combined with our automated CIP systems, we ensure a fully closed production environment from cooling to discharge.
To address leakage concerns, Tianfu equipment features cartridge-style double-end mechanical seals. These ensure stable, long-term operation under high vacuum levels (above -0.09MPa), preventing oxidation and maintaining a strictly sterile environment.
To simplify compliance audits, our control systems feature multi-level user authentication and automatic logging of critical parameters (temperature, speed, vacuum). Production data can be exported for full traceability, meeting GMP requirements for data integrity and ALCOA+ principles.
Trusted by Global Leaders
Global Top Pharma: Sterile Ointment Production
35% Efficiency Gain via 24/7 Fully Automated Aseptic Processing
By deploying our high-performance vacuum emulsification system, the client eliminated cross-contamination risks from manual intervention. This automation optimized batch cycles, delivering a 35% productivity boost while ensuring 100% precise active ingredient (API) dosage consistency.
China Top 100 Pharma: Complex Emulsion Project
Zero Deviations with Real-Time Batch Traceability & SIP
Our automated CIP/SIP-integrated line replaced labor-intensive manual cleaning and paper-based recording. This high-reliability engineering ensures a 100% GMP audit success rate, maintaining stringent pharmacopeia stability standards and zero unplanned downtime across decades of operation.
