Soft Capsule Adhesive Ingredient System
The TIANFU TFHJG series is a premium, highly automated Soft Capsule Adhesive Ingredient System designed for melting glue, preparation, vacuum, and condensation processes. Built to strict GMP sanitary standards, this turnkey system features a three-layer stainless steel structure and utilizes water-bath hot water circulation heating to achieve the optimal melting temperature quickly and stably. By upgrading from manual operations to a fully digitalized sol system, it guarantees precise recipe management, automatic online weighing, and zero-contamination pipeline transport, providing a highly efficient, high-margin solution for the domestic and overseas pharmacy industry.
- Valid Capability: 450L / 600L / 800L / 1000L (Models: TFHJG-450 to 1500)
- Vacuum Degree: -0.09 Mpa
- Working Temperature: ≤ 100 °C
- Rotate Speed for Stirring: 25 r/min
- Heating Area: 3.2 m² – 5.5 m²
- Structure & Material: 3-Layer (Bladder, Sandwich Sheath, Heat Preservation Layer) / Sanitary Mirror Polished Stainless Steel
Describtion
Key Features
1.Bi-Directional Multi-Layer Stirring
The advanced bi-directional distributary stirring ensures materials are mixed equably. This compact and stable transmission system significantly accelerates glue melting and improves the quality of the glue liquid.
2.Digital Automation & Recipe Management
Upgrading from manual observation, the digital system offers one-button recipe storage, automatic online powder weighing, and precise proportional valve temperature control to eliminate human error.
3.Closed Vacuum & Pressurized Discharge
The closed bladder withstands both positive and negative pressure for feeding and output. It features automatic vacuum deaeration for high efficiency and controlled, automatic pressurized discharge.
4. Water-Bath Circulation Heating
Utilizes water-bath heating with circular hot water, ensuring heating is quick, equable, and perfectly controlled to shorten the temperature rising time for melting glue.
Advantages
- Labor Saving & High Efficiency : The digital system replaces the traditional “one person, one machine” setup, allowing one operator to manage multiple machines effortlessly, significantly cutting labor costs.
- Zero Cross-Contamination : Features online glue pipeline transport and automated standard CIP (Clean-In-Place) procedures, perfectly avoiding cross-contamination and conforming to GMP sanitary standards.
- Intelligent Data Traceability : Automatically records vital production data including manufacturing time, batch numbers, and operator details, ensuring complete traceability and preventing data loss.
- Fail-Safe Operations : Equipped with system automatic interlocking and hardware alarms. The equipment stops instantly and records faults during errors, eliminating manual misoperations.
Application Scenarios
- Fully Automatic Batching and Gluing : Ideal for continuous pharmaceutical production, seamlessly integrating toning blenders, glue tanks, and rotating cages into a central automated line.
- Online Glue Supply Systems : Handles high-volume soft capsule manufacturing with centralized vacuum pump stations and automated, precise pipeline output.
- Sanitary Soft Capsule Preparation : Engineered with anti-acid and anti-corrosive mirror-polished surfaces, ensuring absolutely safe contact for medical-grade capsule shells.
Why Choose Us
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The unique water-bath circular heating combined with bi-directional stirring resolves industry pain points like uneven melting and long prep times, drastically boosting production efficiency.Designed with an anti-corrosive, three-layer stainless steel body. Every accessory—from thermometers to manholes and aerophores—is crafted to sanitary standards, making cleaning extremely easy.