Double Chamber Cage Cleaning Machine
The Double Chamber Cage Cleaning Machine is an intelligent, integrated system specifically designed for the automatic cleaning and drying of soft capsule drying rotary cages. By absorbing and optimizing advanced international technologies, this machine combines high-efficiency cleaning with rapid drying to meet the rigorous demands of large-scale pharmaceutical production.
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Centrifugal Pump: Equipped with a 3 kW pump for powerful cleaning cycles.
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Electric Heating: 9 kW heating system ensures rapid temperature control.
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Fan Configuration: Features a 0.75 kW inlet fan and a 1.1 kW exhaust fan for balanced airflow.
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Heating Capacity: Supports air heating temperatures up to 85 ℃.
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Compressed Air: Operates at a standard pressure of 0.6 MPa.
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GMP Compliance: Engineered to meet strict pharmaceutical cleanliness requirements.
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Fan-Shaped Nozzles: Includes 5 fixed nozzles for targeted surface rinsing.
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Rotating Nozzles: Includes 6 specialized 360° rotating nozzles for full internal coverage
Describtion
Key Features
1. High-Efficiency Dual-Chamber Architecture
Independent chambers allow washing and drying to occur at the same time. While Chamber A is cleaning, Chamber B is drying, doubling your hourly output.Reduces the waiting interval between batches, ensuring your softgel production line keeps running at peak capacity.
2. Advanced Drying Technology & Energy Saving
Specialized drying chamber stabilizes temperature fluctuations, accelerating evaporation without compromising the integrity of the baskets.High-thermal efficiency components reduce energy loss, lowering your overall operational costs (OPEX).
3. Strict GMP & Sanitary Compliance
All wetted parts are made of AISI 316L stainless steel, with the main frame in SUS 304 for maximum corrosion resistance.Mirror-polished surfaces (Ra < 0.4μm) and dead-leg-free piping design ensure easy validation and zero bacterial growth.
4. Intelligent Control & Automation
Integrated PLC (Siemens/Schneider) and waterproof HMI allow operators to manage the entire wash-dry cycle with a single button. Supports multiple recipes for different cage sizes and cleaning intensities, providing flexibility for diverse production needs.
5. Safety & Reliability
Equipped with emergency stops, door interlocks, and visual/audible alarms for abnormal pressure or temperature. Modular design provides quick access to pumps and spray arms, reducing downtime during routine servicing.
Main technique parameter
| Parameter Name | Value |
|---|---|
| Centrifugal pump (kw) | 3 |
| Electric heating (kw) | 9 |
| Inlet fan (kw) | 0.75 |
| Exhaust fan (kw) | 1.1 |
| Compressed air (MPa) | 0.6 |
| Imported air filtration efficiency (µg/L) | H13 (Standard value ≤ 0.03) |
| Air heating temperature (°C) | ≤ 85 |
| Air flow rate (m³/h) | 2250 |
| Fan shaped nozzle (pcs) | 5 |
| 360° rotating nozzle (pcs) | 6 |
Advantages
1. Dual-Chamber Efficiency
Two independent chambers allow simultaneous cleaning and drying cycles. While one cage is being washed, the other is drying, doubling your production output.
2. Energy-Saving Drying Design
The dedicated drying chamber minimizes temperature fluctuations. This design reduces power consumption while significantly speeding up the evaporation process.
3. Full GMP Compliance
Constructed with SUS 316L/304 stainless steel and mirror-polished (Ra < 0.4μm). The sanitary design eliminates dead angles for easy validation and cleaning.
4.Smart Automation
Equipped with a Siemens/Schneider PLC and waterproof HMI. One-button operation handles the entire cycle, reducing labor costs and human error.
Application Scenarios
The Double Chamber Cage Cleaning Machine is specifically engineered for high-standard pharmaceutical and nutraceutical production environments. It excels in the following scenarios:
Softgel Capsule Manufacturing: Ideal for cleaning and drying rotary cages used in the production of fish oil, Vitamin E, and other oil-based soft capsules.
Large-Scale Pharmaceutical Factories : Supports batch processing requirements where high-volume cage turnover is necessary for continuous production.
Multi-Specification Production Lines : Adaptable to various cage sizes and specifications, providing a flexible cleaning solution for diverse product catalogs.
Strict Hygiene-Controlled Environments : Mandatory for facilities requiring full GMP compliance and H13-level air filtration to prevent cross-contamination.
Why Choose Double Chamber cage cleaning machine?
TIANFU’s Double Chamber Cage Cleaning Machine is a cGMP-compliant, mechatronic system that doubles production throughput by enabling simultaneous washing and drying across two independent chambers. Engineered for softgel rotary cages, it features a dedicated drying chamber to minimize temperature fluctuations, H13-grade HEPA filtration for $\le 0.03$ $\mu g/L$ air purity, and a high-coverage nozzle array (5 fan-shaped and 6 rotating 360° nozzles) to ensure zero-dead-angle sanitation and rapid, energy-efficient processing.