TFZRJ Aseptic Vacuum Emulsification Complete Equipment (Explosion Proof Type)TFZRJ

The TIANFU TFZRJ series gives distributors a decisive edge by addressing the global demand for safe, aseptic processing in the biopharma and “clean beauty” industries. Built to rigorous cGMP and FDA standards, this system features certified explosion-proof technology (Ex d IIB T4), making it the ideal high-margin solution for handling volatile solvents. Offering scalable capacities from 50L to 2000L and backed by a proven export track record, TIANFU empowers partners to deliver a turnkey solution that guarantees operational safety and intelligent batch traceability.

Capacity: 50L – 2000L (Customizable)
Emulsifying Speed: 0 – 1800 r/min
Agitator Speed: 0 – 40 r/min
Temp. Control: 5℃ – 90℃ (Accuracy ±0.5℃)
EX Grade: Ex d IIB T4 / Customizable
Material: 316L Stainless Steel (Wetted parts), Ra<0.4μm

Describtion

Key Features

1.Aseptic Assurance & CIP/SIP

The fully closed system supports automated Clean-In-Place (CIP) and Steam-In-Place (SIP) cycles. TIANFU ensures a sterile barrier throughout the entire process, from material charging to final discharge, meeting the highest international hygiene requirements.

2.Certified Explosion-Proof Safety

Engineered for volatile environments, the entire unit features explosion-proof motors, control cabinets, and electrical components. TIANFU provides national explosion-proof certification for global project compliance and peace of mind.

3.Precision Process Automation

The integrated PLC/HMI system precisely regulates shear force, vacuum levels, and temperatures (5-90°C). This smart automation removes human error, ensuring stable mixing for sensitive emulsions like ethanol or isopropanol.

4.Advanced Homogenization

Utilizing high-shear technology with speeds up to 1800 r/min, the system achieves a narrow particle size distribution. This ensures superior emulsion stability and a fine, uniform texture for high-end formulations.

Advantages

Eliminate Batch Variance: TIANFU’s unique homogenization ensures every batch meets identical quality standards, effectively extending product shelf life.
High Ingredient Recovery: The optimized tank geometry and automated discharge minimize residue, protecting high-cost active ingredients from waste.
Full Data Traceability: Real-time parameter recording and recipe management support total transparency for pharmaceutical quality audits and compliance.
Factory-Direct Reliability: Benefit from the fast technical response, engineering expertise, and factory-direct pricing of TIANFU Technology.

Application Scenarios

This equipment is widely used across various industries requiring high-shear mixing and stable emulsification:

Biopharmaceuticals : Injectables, eye drops, and liposome preparation.
Premium Skincare: Aseptic cosmetics, active ingredient encapsulation, and medical dressings.
Fine Chemicals : Processing formulations involving flammable solvents or volatile lotions.

Why Choose Us

The TFZRJ system is engineered for zero-contamination, integrating fully automated CIP and SIP cycles within a completely closed-loop environment. This ensures the highest level of safety for producing sensitive biological agents and injectables.This product features an overall explosion-proof design (Ex d IIB T4) combined with a vacuum-tight structure. It eliminates risks when processing flammable solvents like ethanol while preventing air bubbles from compromising the formulation.

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