TFZRJ-50L Vacuum Emulsifying Mixer
The TFZRJ-50L Vacuum Emulsifying Mixer is a professional-grade, high-efficiency equipment designed for the production of sophisticated skincare creams, lotions, and pharmaceutical ointments. Engineered to meet the most stringent industry requirements, this system integrates advanced vacuum technology with high-shear homogenization to ensure a perfectly smooth, uniform, and stable end product.
- Model: TFZRJ-50L
- Working Capacity: 50 Liters
- Homogenizer Speed: 0-4000 r/min
- Stirring System: Coaxial Triple Agitator
- Lifting Type: Hydraulic Lifting
- Heating Method: Electric or Steam (Optional)
- Cooling Method: Water Jacket Cooling
- Compliance: GMP, CE Standard
Describtion
Key Features
1. Superior Homogenization Performance
Equipped with a top-entry high-speed homogenizer, the system achieves a precision-controlled rotation speed of 0-4000 r/min. This allows for ultra-fine emulsification, breaking down particles to a sub-micron level for a silky texture and superior absorption.
2. Coaxial Triple Agitation System
The machine features a coaxial triple-type stirring paddle system. This innovative design combines high-speed shearing with low-speed mixing and scraping, ensuring no “dead zones” in the tank and facilitating efficient heat transfer during processing.
3. Hydraulic Lifting & Easy Operation
The vessel cover is controlled by a robust hydraulic lifting system, allowing for easy access for cleaning and material addition. The compact and reasonable structure makes it suitable for both R&D labs and medium-sized production lines.
4. Vacuum De-foaming & Hygiene
Integrated vacuum systems prevent air bubbles from being trapped in the product, enhancing shelf stability and aesthetic appeal. The entire unit is built to GMP standards, featuring high-quality stainless steel (SUS316L for contact parts) with mirror-polished surfaces for easy sterilization.
Structural Components
- Emulsifying Vessel: Triple-layer jacketed structure for heating and cooling efficiency.
- Vacuum System: Includes vacuum pump, pressure gauge, and safety valves.
- Agitation Unit: Upper coaxial paddle with PTFE scrapers to remove material from tank walls.
- Control Panel: Intuitive PLC or button control system for speed, temperature, and pressure monitoring.
Application Scenarios
This equipment is widely used across various industries requiring high-shear mixing and stable emulsification:
- Cosmetics: Skin creams, lotions, shampoos, hair conditioners, shower gels, and sunscreens.
- Pharmaceuticals: Ointments, emulsified drugs, and topical gels.
- Chemical Industry: High-end liquid soaps, detergents, and fine chemical emulsions.
Why Choose TFZRJ-50L
Compared to standard mixers, the TFZRJ-50L offers a higher degree of automation, better energy efficiency, and a more compact footprint. It is specifically optimized for high-viscosity materials, ensuring consistent quality batch after batch.